Physical Modelling
TryCAE is the only Indian company conducting Experimental Fluid Dynamics projects for ESPs & Boilers
Executed Projects
1. NTPC - Farakka 500 MW ESP Physical Flow Model
2. UPRVUNL Anpara 500 MW Physical Flow Model
3. DVC-Mejia 210 MW Unit 1
4. DVC-Mejia 210 MW Unit 2&3
Innovation for Defence Excellence
Thrilled by the overwhelming response to our Extended Reality showcase at AERO India! 2025
- A huge thank you to the organizers and the India Pavilion for providing such a fantastic platform.
- The energy and engagement on Day 1 and Day 2 have been incredible—here’s a glimpse of the action!
- Looking forward to more exciting interactions in the coming days!
- Excited for the opportunities ahead!
AR, VR & XR
Virtual Reality, Augmented Reality & Extended Reality
- AR overlays digital information onto the real world, enhancing the user's perception. VR provides an immersive, computer-generated environment that enables engineers to visualize and interact with 3D models.
- XR (Mixed Reality) blends physical and digital elements, allowing real-time interaction between the user and virtual content anchored in the real world.
AR, VR & XR
Virtual Reality, Augmented Reality & Extended Reality
- AR overlays digital information onto the real world, enhancing the user's perception. VR provides an immersive, computer-generated environment that enables engineers to visualize and interact with 3D models.
- XR (Mixed Reality) blends physical and digital elements, allowing real-time interaction between the user and virtual content anchored in the real world.
AI-driven defence solutions, built with iDEX
At TryCAE, in collaboration with iDEX, we developed an AI-powered chatbot to assist defence maintenance crews with quick, reliable access to technical knowledge.
- Instant troubleshooting and step-by-step guidance
- Integrated manuals, logs, and historical records
- Voice-enabled for hands-free use in critical environments
- Learns continuously for improved accuracy and efficiency
This solution helps reduce downtime, minimize errors, and enhance operational readiness — giving crews the right information at the right time.
Flue Gas Desulphurization
FGD
- 20000 MW of FGD Duct Design and Detailing. Engineering Services of Flue Gas Desulphurization Duct and Supporting Structures.
3D MODELING
- We provide comprehensive 3D printing services that support every stage of the product development process—from early concept models to final functional prototypes. Our precision-driven approach ensures accurate, high-quality outputs for engineering validation, design iteration, and client presentations.
- In addition to printing, we offer custom post-processing solutions, including acrylic enclosures and surface finishing, to improve the usability and visual appeal of each part. We are also capable of producing cut-sectional models, which are highly effective for showcasing internal features and enhancing understanding during demonstrations.
- Our models are frequently used at industrial expos and trade shows to visually communicate product functionality. We can also create working prototypes with basic motion, integrating small motors to simulate operations—providing an interactive way to demonstrate how a product works.
Design Automation for Automation of Fabrication Drawings
Design Automation
- Fabrication drawings Detailing time reduced from 30 Days to 16 hours.
Computational Fluid Dynamics
CFD
- Air Pollution control Equip (ESP,FGD, Scrubber, Bagfilter). Sox Absorption CFD, Dry Sorbent Injection CFD. Flue gas ducts (Boilers, HRSG). Multiphase flow (Oil and gas). Cyclones & Ducts (Cement mill).
FEA
offers expert Finite Element Analysis (FEA) services to evaluate and optimize the structural integrity of industrial components. We help reduce design risks, improve safety, and extend component life under real-world mechanical, thermal, and dynamic conditions.
Structural Design of Structures
Structural Detailing
- Structural Detailing involves design and detailing of structures, girders and boiler structures.
Structural Design of Structures
Structural Design
- We specialize in delivering advanced steel structural design and analysis services using STAAD.Pro, one of the industry's most trusted structural engineering platforms. With a proven track record of managing complex and large-scale industrial projects, our team is committed to engineering accuracy, structural integrity, and full compliance with Indian Standards (IS codes) as well as international design codes.
- From concept development to detailed structural analysis, we provide end-to-end support for a wide range of structures, including ducts, towers, platforms, and support systems. Our experience spans both national and international markets, allowing us to successfully execute structural projects across India and around the world.
Tanks Design & Development
Tanks
- Tanks Design using IS 803 and API 650
Piping Design Engineering
Piping
Research & Development
R & D
- R&D activities on Air Pollution controls and Renewable Energy.
Sustainability and environmental liability
Oil & Gas
- Sustainability and environmental liability to reduce carbon emission by reducing the overall fuel consumption
Innovative Technology
Digital Twin
- Digital Twin Technology, embedded with virtual reality (VR) and augmented reality (AR), 360 degree view and IOT
3D Printing
- We provide comprehensive 3D printing services that support every stage of the product development process—from early concept models to final functional prototypes. Our precision-driven approach ensures accurate, high-quality outputs for engineering validation, design iteration, and client presentations.
- In addition to printing, we offer custom post-processing solutions, including acrylic enclosures and surface finishing, to improve the usability and visual appeal of each part. We are also capable of producing cut-sectional models, which are highly effective for showcasing internal features and enhancing understanding during demonstrations.
- Our models are frequently used at industrial expos and trade shows to visually communicate product functionality. We can also create working prototypes with basic motion, integrating small motors to simulate operations—providing an interactive way to demonstrate how a product works.
Empowering Future Engineers!
CSR ACTIVITY
- TryCAE is proud to sponsor the tuition fees of two aspiring young mechanical engineers from Kongunadu College of Engineering and Technology.
- We believe in fostering talent and supporting the next generation of innovators in mechanical engineering. This initiative reflects our commitment to education, skill development, and the advancement of engineering excellence.
- Wishing these bright minds a successful journey ahead!
About us
Creating a culture of Innovation and Creativity in Engineering Design
- We provide comprehensive 3D Design and Detail Engineering Services, including CFD/FEA analysis, Design Automation, Physical Model (Experimental Fluid Dynamics), AR & VR solutions, Piping and Pressure Vessel Design, Pipe Stress Analysis, Industrial Structures, Storage Tanks, Oil & Gas Carbon Reduction, Audits, 3D Printing.
- Our team of seasoned professionals operates in compliance with the standards of India, Southeast Asia, the Middle East, Singapore, South Korea, China, Europe, Germany, and the United States, with proven expertise in global engineering practices and operations.
Our Services include Total Engineering Design of FGD Duct, Super Structures, Tanks, Dry Sorbent Injection, Semi Dry FGD Circulating Dry Scrubber Design and Detailing, 3D Design and Detail Engineering of Equipment and Industrial Structures, CFD/FEA, Physical Modelling of ESP/FGD, Design Automation, Augmented Reality, Virtual Reality & Mixed Reality, Digital Twin services, Oil & Gas carbon reduction projects , Pollution Dispersion Analysis, AI, 3D Printing.
There are many factory in city but why should you choose our products?
Projects
CLIENTS
ENGINEERS
OFFICES
USP’s (Unique Selling Proposition) of TryCAE
Work Process
For the last 08+ years, we have been seeking out challenges that will allow us to learn and be better at what we do.
2025
Bellary FGD for 1700 MW. Raichur FGD for 7x210+1x250 3D Printing capability integrated.
2024
Automation of Fabrication Drawings for Boiler Pressure Parts. Digital Twin-based piping design and detailing for process plants. Released fabrication drawings for 50,000 Tonnes extracted from 3D modeling, all erected seamlessly without field clarifications.
2023
ESP Physical Flow Model for Mejia 3 x 210 MW, Dry Sorbent Injection for 210 MW, FGD projects for 1200 MW
2022
AR & VR Project from DIO-IDEX(DISC6 – Indian Navy), FGD projects for 1700 MW, Battery analysis for Defence Projects, Exxon Mobil Oil & Gas Project.
2021
ESP Physical Flow Model for Anpara 500 MW Power Plant – FGD projects for 7000 MW, Design Automation Projects.
2020
FGD Projects for 4500 MW – Semi Dry FGD Project, Design Automation Projects.
2019
Defence Projects, Design Automation, Flue Gas Desulphurization Projects for 2260 MW.
2018
India’s first private ESP Physical Flow Model for Farakka 500 MW Power Plant.
2017
Formation of TryCAE, NTPC & NPCIL Pipe Supports Design.
Our expert team
We are dedicated to serve
Our Clients
TRUSTED BY FORWARD-THINKING ENGINEERING
TEAMS AROUND THE WORLD
Testimonials
Our mission is to lead our Clients Testimonials.
Vivekanandan lead a good leadership position during our prestigious project on Physical Model works executions. Starting from end user discussion, building model, technical reports, presenting the data were absolutely well organised and delivered on time. Our team were so satisfied with the things executed. Am sure any assignment assigned with Mr.Vivekanandan will be good quality and delivered on-time. I wish him and his team best of luck for their future efforts and will certainly recommend for cooperation.
Phani Krishna
Team Leader || Ex-Adani Power || Ex-Doosan Babcock|| Ex-FLSmidth || PhD Scholar-Pursuing
Testimonials
Our mission is to lead our Clients Testimonials.
The drawing and BOM generation time has reduced from average of 9-14 days to 3-4 days. The work rendered by TryCAE is of good quality and well within the stipulated time of project. The after support is provided whenever required.
Narendar Singh Kalsi
Research & Development
Testimonials
Our mission is to lead our Clients Testimonials.
M/S TryCAE Industrial Engineering Pvt Ltd, has carried out analysis of Pipe Clamps, Variable Spring Hangers, Rigid Struts and other support components, being supplied by us for various projects. The includes projects of NTPC and NPCIL.
R.Chandrasekar
Vice President, Pipe Hangers and Supports Private Limited
Testimonials
Our mission is to lead our Clients Testimonials.
TryCAE diligently performed and executed the physical model as per PO terms and delivered the required flow in stage 1 and stage 2 witnessed by NTPC officials. During execution, Mr.Vivekanandan and his team were proactive and cooperative. Work rendered by TryCAE is of exceptional quality and well within the stipulated time of project.
Mr. M Ram Prakash
AGM – Operations, Hamon Research Cottrell India Private Limited